Industries | Robco

Challenges in glass production

Fragility and risk of damage
- large, heavy sheets that can break every time they are handled
- the need for a precise, repeatable grip whatever the format
- high losses when a finished product is damaged
Demanding quality requirements
- dirt and fingerprints that affect painting or tempering quality
- zero tolerance for scratches and surface defects
- tools (suction cups, grippers) that must be precisely matched to the process
Pressure on output, staffing and safety
- shift work that needs many operators for repetitive tasks
- growing expectations for production speed without more errors
- physical strain and risk of injury when moving heavy glass sheets by hand

See the ROBCO solutions that address them.

Which process puts the most strain on your team and budget? Start automating with ROBCO right there.

Manual workload and staff availability
- carrying and palletising sacks and packs of flour by hand
- growing difficulty staffing shifts for heavy physical work
- risk of injury when moving sacks and packs by hand
Pressure on output and continuous production
- seasonal peaks (harvest time) with no way to add staff quickly
- the mill needs to run continuously, without downtime caused by human factors
- every stoppage is costly in a continuous process
Safety and compliance
- risks related to flour dust (explosion hazard zones, ATEX)
- strict hygiene requirements (HACCP)
- the need for full batch traceability

See the ROBCO solutions that address them.

Which process puts the most strain on your team and budget? Start automating with ROBCO right there.

Manual workload and staff availability
- difficulty staffing shifts and risk of injury when moving sacks and packs by hand
Changing package shape
- sacks of bulk material change shape and height every time they are placed – hard to stack consistently by hand
Dust and contact with the material
- flour, fertilisers and chemicals expose operators to dust and irritants
Low, unstable output
- the pace depends on the shift and the team’s condition, so it is hard to keep line throughput steady
Unstable and damaged pallets
- uneven stacking of sacks makes pallets lean and causes damaged packaging and product losses in transport

See the ROBCO solutions that address them.

Manual workload and staff availability
- transport, picking and handling of goods that require many operators
- growing difficulty staffing shifts in the warehouse
- risk of injury when moving pallets and heavy loads by hand
Pressure on throughput and lead times
- a growing number of orders and shorter delivery windows
- seasonal peaks with no way to add staff quickly
- the need to run continuously, without downtime caused by human factors
Accuracy and process control
- risk of errors in picking and identifying goods
- the need for precise, repeatable positioning of loads in different formats
- full traceability of material flow in the warehouse

See the ROBCO solutions that address them.

Which process puts the most strain on your team and budget? Start automating with ROBCO right there.

Making the most of warehouse space
automated high-bay storage can hold up to around 4 times more goods per m² than a manual setup
Lower operating costs
the cost of handling growing volumes no longer rises in step with headcount – fewer errors, lower staff turnover and a more predictable budget
Faster order picking
up to 4–5 times faster fulfilment by bringing goods from the rack straight to the worker (tote-to-person)
Faster order sorting
up to 3 times higher operational efficiency than a manual system
Safer, more comfortable work
staff work at stations instead of walking long picking routes
Consistent output and control over stock
stable processes and full traceability of stock locations reduce the risk of errors